鑄造手冊大全:金屬鑄造工藝、冶金技術(shù)和設(shè)計(jì) 第4冊 獲得優(yōu)質(zhì)鑄件的10項(xiàng)準(zhǔn)則
定 價:88 元
- 作者:[英] 約翰·坎貝爾(John Campbell) 著
- 出版時間:2018/10/1
- ISBN:9787560373393
- 出 版 社:哈爾濱工業(yè)大學(xué)出版社
- 中圖法分類:TF1-62
- 頁碼:
- 紙張:膠版紙
- 版次:
- 開本:16開
內(nèi)容簡介:
第2冊鑄型和型芯·凝固組織·鑄造合金(第4~6章)。第4章主要介紹鑄型和型芯,包括鑄型的性質(zhì)、鑄型和金屬之間可能發(fā)生的反應(yīng)。第5、6章主要介紹凝固組織的生長和可能存在的問題以及各種典型的鑄造合金組織。
第3冊孔洞·熱裂和冷裂-鑄件的性能(第7~9章)。第7、8章主要介紹鑄件中可能出現(xiàn)的縮孔和裂紋等缺陷。第9章主要介紹鑄件的力學(xué)性能、抗氧化性能、耐腐蝕性能、密封性能以及表面處理。
第4冊獲得優(yōu)質(zhì)鑄件的10項(xiàng)準(zhǔn)則(第10章)。
第5冊澆注系統(tǒng)設(shè)計(jì)基礎(chǔ)、組成和設(shè)計(jì)實(shí)例(第11~13章)。主要介紹澆注系統(tǒng)的設(shè)計(jì)、組成,并給出澆注系統(tǒng)設(shè)計(jì)的實(shí)例分析。
第6冊熔煉·造型·鑄造·凝固(第14-19章)。分別介紹鑄造合金的熔煉、鑄型材料和鑄造成型方法的選擇、凝固技術(shù)和鑄件尺寸精度的控制、鑄件的后續(xù)處理和探傷等。
編輯推薦:《鑄造手冊大全:金屬鑄造工藝、冶金技術(shù)和設(shè)計(jì)》為從事鑄造行業(yè)的科研人員和工程技術(shù)人員提供全面的指導(dǎo)和參考。目前國內(nèi)尚沒有如此完整介紹金屬鑄造工藝、冶金技術(shù)和設(shè)計(jì)、鑄件質(zhì)量控制和后續(xù)處理以及性能檢測等方面的手冊。
前言
In this first update of the Handbook, the major revisions are probably those relating to running system design in wluch thevestiges of filling defects have finally been eliminated from castings.
Thus, the powerful benefits of contact pouring (in which the uruversal conical trumpet decorating all traditional filling systems is now elinunated) is finally shown to have been hugely underestimated by a number of foundries. Contact pouring has probably been the most important (and the most simple and zero-cost) initiative to revolutionise quality in castings. In addition, the adoption of various forms of tangential filter designs to gates has finally eliminated the problem of the entrainment of priming bubbles. These residual bubbles have long impaired the benefits of previous filling systems.
Gravity pouring has now advanced to the point at which I find myself having to admit that it starts to threaten my cherished and favoured casting production system: countergravity.
This is seen to be especially true for those low-pressure systems which use a refractory lining for the pressurised furnace. I only recently discovered the hugely damaging emission of bubbles from these linings during depressurisation of the furnace. This problem has clearly been a major source ofimpaired castings in the low-pressure casting industry and has hampered this industry since its beginnings.
The use of my pneumatic pump is described for the first time. It would lower costs and solve most of the problems of this industry. Thus,l continue to stand by countergravity as the optimum casting system where it can be used. My hope is that it will be teamed up with a good melting and metal handling system. Only careful foundry design will minimise bifilm populations in metals. Only when castings can be produced substantially free from bifilms will we enjoy the full benefits of castings, and metals in general, resistant to hot tearing, cracking, blisters, corrosion pitting and attack of grain boundaries, plus the benefits of extraordinary mechanical properties, potentially eliminating future failure by fracture or fatigue.
These are heady predictions. However, early results in foundries are already indicating that beautiful defect-free castings with revolutionary metallurgical benefits appear to be routinely attainable. Despite challenges from the undoubtedly unique benefits of such new processes as additive manufacture, my hope for the future for castings is based on the adoption of simple principles which could not only secure the future of our casting industry, but improve the welfare and environment of all of us whose lives depend on it.
作者簡介: 作者John Campbell(約翰·坎貝爾)OBE,英國伯明翰大學(xué)(鑄造專業(yè))教授,鑄件行業(yè)國際領(lǐng)先人物,Cosworth Casting的創(chuàng)始人及Baxi鑄造方法的發(fā)明人。
目錄
鑄件制造業(yè)概論
第一部分 獲得優(yōu)質(zhì)鑄件的準(zhǔn)則
第10章 獲得優(yōu)質(zhì)鑄件的10項(xiàng)準(zhǔn)則
10.1 準(zhǔn)則1:從高質(zhì)量的熔體開始
10.2 準(zhǔn)則2:避免液面湍流夾雜
10.3 準(zhǔn)則3:避免液面層狀夾雜
10.4 準(zhǔn)則4:避免裹氣
10.5 準(zhǔn)則5:避免砂芯氣孔
10.6 準(zhǔn)則6:避免縮孔
10.7 準(zhǔn)則7:避免對流
10.8 準(zhǔn)則8:減少偏析
10.9 準(zhǔn)則9:減少殘余應(yīng)力
10.10 準(zhǔn)則10:給定基準(zhǔn)點(diǎn)